Technology
The factory, under the ORTHO EXPERTISE trademark, specializes in the manufacturing of medical goods for support, rehabilitation, and comfort, including: cervical collars, posture supports, sacro lumbar supports, post-surgical supports, abdominal binders, hernia supports, upper and lower extremity supports, maternity supports, elastic bandages, and much more.
ORTHO EXPERTISE Brand portfolio includes in-demand bandages as well as bandages with special purposes. Its current line of bandages is constantly being tested and improved based on the recommendations of leading experts.
Our production is based on most recent studies performed by leading experts in the fields of orthopedics, traumatology, gynecology, physical therapy, and rehabilitation.
Cyclical turnaround is integrated into the process flow sheet, including all stages from drafting and raw materials manufacturing to the output of the finished products.
The weaving section is equipped with innovative automatic knitting machinery from a well-known Swiss company JAKOB MÜLLER A.G., a source of pride for our company. Uncompromising quality is its primary goal; thus, all of its departments are equipped with the latest technology from the world’s most highly-regarded companies.
The machinery for production is serviced by experienced staff that are trained at the MÜLLER center in Frick, Switzerland.
Our high production capacity is due to its wide range of special and universal machines. Because of this equipment, the factory has its own high quality raw materials and it does not depend on suppliers of elastic, belt ribbon, lacing and edging material.
All materials used in production go through a three-stage quality control process, and have corresponding certificates. Production quality is inspected at every stage of the manufacturing process. 100% of the finished products go through a final stage of quality control according to the pre-production samples. Products are only packed when their quality has been guaranteed.
We implements the Quality Management System and conforms to international standard protocols ISO 9001:2008, and ISO 13485:2003.
According to the requirements of the production process, quality control is carried out in three stages: first, an inspection test, second, a walk through, and finally, control test as defined by our internal standards.
The main advantages of our factory are its good location, high standards of quality, modern high-tech equipment, a wide selection of products, and good system of distribution.
Because of our modern equipment, up-to-date materials, and advanced technology, we can consistently guarantee the high quality of the goods.
Our comprehensive approach to process management, stringent three-stage control, attractive packaging, and competitive prices makes it competitive in the medical equipment sector.
The factory uses unique equipment. The process scheme includes the whole production cycle:
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From the design and fabrication of raw materials to the end products.
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The production at ORTHO EXPERTISE is of the highest quality and complies with all modern requirements.
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The Quality Management System is implemented at the plant and it conforms to the International Standards.
DESIGN DEPARTMENT
Designers and production engineers work together with physicians to develop a new assortment of products required in the modern market. Experienced engineers use advanced systems of 3D and CAD layout to implement innovative solutions.
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KNITTING – WEAVING
The basis of its production is its innovative knitting and weaving Swiss machinery. Shed workers are regularly trained by JAKOB MÜLLER A.G. Engineers and technicians continually develop and use advanced materials.
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SUPPORT PRODUCTION SHOP
Materials made at the knitting-weaving shed arrive at the automatic CNC cutting area where experienced staff cut parts and prepare products to enter the Sewing shop where end products are made.
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QUALITY CONTROL AREA
In accordance with the compulsory procedures defined by our standards quality control is implemented in 3 stages: on-receipt, thorough inspection and final inspection.
All materials used during the manufacturing stages are screened and the quality is monitored at every stage. All end products are tested for quality before the units arrive in the Packing room.
